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Small Tomato Paste /jam production line /machine/equipment
The line for small special tomato paste production line, production process is the same with large industrial production line.Form a complete set of production line equipment and produce the products conform to the requirements of the GMP food sanitation.Filling and packaging form may according to the market demand of retail.The line I company on-demand customized production.
Processing chart:
Automatic cleaning--- spray ---- pre-cooking----beating----vacuum ----concentration ----deployment of pasteurization ----semi-automatic filling ---- after sterilization ----the finished product of jam.
Tomato Juice Processing Key Operational Points
Fresh Tomato pretreatment
The system is including the cleaning and sorting of fresh tomatoes,crushing them into 3-5mm tomato pieces,and then preheating them through a tubular preheater.The selection and cleaning process is of great significance to the quality and stability of the final tomato juice.The preheating and crushing processes are important processes that affect the consistency of tomato juice and the yield of juice.There are two crushing methods:hot break and cold break.Due to the low temperature of the cold-breaking sauce,the endogenous enzymes(mainly pectin tertiary enzymes)are not completely inactivated.The pectin is enzymatically hydrolyzed into short chains,and the viscosity will be low,but the flavor and color are good.The hot break enzyme is inactivated thoroughly,the pectin is less damaged,the viscosity is good,the flavor and color are poor.
Tomato squeezing and juicing
Squeeze the crushed fruit pulp after heating,while removing the peel and seeds,it also adjusts the pulp particles.Generally,it can be operated by a screw juicer or a beater.The screw juicer squeezes the crushed pulp between the screw and the sieve to extract the juice,and the beater extracts the juice by impact,and the aperture of the sieve is about 0.4mm.The squeezing rate of good varieties of tomato juice is 75%-80%.
Tomato juice blending and seasoning
As a seasoning for tomato juice,we can add wine vinegar,table salt,white sugar,lemon juice,etc.
Degassing,homogenization and sterilization of tomato juice
In the process of tomato crushing and blending,the air is inevitably mixed in,so after the juice is squeezed and blended,the tomato juice needs to be deaerated.At the same time,in order to refine the pulp particles and increase the consistency,a homogenizer can be used to make the tomatoes have a smooth feel through homogenization.Tomato juice contains pulp,which makes it a relatively viscous liquid.Therefore,it needs to be sterilized before filling.The HTST sterilization process is usually used(90-95ºC for 40-60S).The sterilized tomato juice is orange-red,the sugar content is 4.3%,and the PH value is 4.4.
Filling and sealing of tomato juice
The containers used for tomato juice are metal cans,glass bottles or PET bottles.The pre-sterilized tomato juice is filled into a clean container.In order to prevent oxidation,it is necessary to quickly cool the sterilized tomato juice to 85-89ºC and fill it into the container immediately.To prevent oxidation of the product,this filling method is called hot filling.It should be sealed immediately after filling.
Secondary pasteurization and packing of the tomato juice
After the filling is completed,for the sake of safety,the tomato juice needs to be sterilized twice,and the filled container is transported to the pasteurization tunnel or retort for secondary sterilization.The sterilization process is 90-95ºC for 15-20min.Then use cooling water to quickly cool the temperature of tomato juice to below 35ºC for subsequent packaging.
Innovate equipment to improve final product quality and operational efficiency, minimize downtime, and reduce capital investment to achieve higher profit margins.
Whether you are producing tomato juice, diced tomato, ketchup or mashed tomato, our advanced tomato processing solutions can meet the most challenging processing requirements today. With more than 50 years of experience in producing the highest quality system in the market, we continue to innovate and break through the limits of the industry, so that our customers can produce first-class final products, save time and eliminate unnecessary costs.
Our machines dominate the global competition. This is because our technicians understand the complexity of the machines they work on and the unique needs of the industry and market they serve. Our commitment to the success of our partners is the driving force for us to continue to improve and innovate tomato processing methods and the whole food processing industry.
Equipment performance status :
Raw materials: fresh tomatoes.(this line is suitable for the approximate fruit production)
End products: glass bottle, PET bottle, composite bags finished product flavor jam and enrichment of jam.
Processing capacity: 25 to 500 kg/hour of fresh fruit.
(depending on the equipment type and configuration, production line biggest processing fresh fruit quantity is 25 kg/hour; 50 kg/h, 100 kg/h, 200 kg/h, 500 kg/h)
Return period : less investment, this line is relatively large line can be back in a relatively short time cost.
Effective input: 25 kg to 500 kg/hour of fresh fruit.(15% of the rubbish, such as nuclear, fruit output)
Effective output: 5 kg to 100 kg of finished enrichment of jam.
Juice ingredients: tomato raw stock, glucose and so on the many kinds of taste the flavor jam or pure concentration of additives of jam.
Sterilization method: pasteurization, high temperature sterilization.(choose) according to the requirement
Terminal packing: 200 ml to 500 ml glass bottles, PET bottles, compound bag.
Production: about 5 ~ 100 kg/h.(according to the need to choose to suit production line)
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Processing Capacity
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1T/H
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3T/H
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5T/H
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10T/H
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25T/H
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50T/H
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Raw material
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tomato
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Model
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GYTP-1
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GYTP-3
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GYTP-5
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GYTP-10
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GYTP-25
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GYTP-50
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Final product
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tomato paste , tomato sauce , tomato mix , ketchup , tomato juice , peeled tomato and etc
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Capacity ability
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0.5-50 T/H Customized on demand
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Yield
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95%
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Brix
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28-30%, 36-38%, Customized on demand
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Filling Volume
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Customized on demand
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Final packaging
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Aseptic bag , Tin can , BIB , plastic bottle , glass bottle , plastic bag . Customized
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Real photoes:
Finished james with packag :
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