Min small capacity fresh fruit processing plant machine
Raw material Fresh fruits End product Clear AJC/apple juice concentrate Brix70~72 in aseptic bags Hourly processing capacity up to 5 MTPH of raw fresh apples Daily processing capacity up to 120 MT/day, based on three shifts Processing period 60 days (or more) Total processing capacity 7200 MT/year Single strength juice Brix Average Brix 12, min. 10.0 and max. Brix 15.0 B/A, Acidity, etc. TBC Typical juice yield 90%, with double extracting.TBC and enzymation Waste materials Peel and excess pulp Evaporator juice inlet 4000 Kg/hr 12.0 °Brix Evaporated capacity up to 4000 L/hr (first effect 80 °C) Concentrate outlet capacity up to 685 Kg/hr (in=12,°Brix / out=70 °Brix) Concentrate outlet Brix 70 to 72 °Brix (adjustable) Packaging Aseptic bags
ITEM MACHINERY NAME QTY
A FRESH APPLE PRE-HANDLING SECTION A1 Fresh apple receiving pool 1 A2 Hydraulic flume 1 A3 Bucket elevator with pump 1 A4 Air-blowing & washing channel 1 A5 Fruit washing and sorting combiner 1 A6 Waste fruit discharge conveyor 2 A7 Water filtration & recycling unit for item A 1
B EXTRACTION SECTION B1 HL bucket elevator 1 B2 Hammer chopper (Equipped with some knives and rotors) 1 B3 Chopping platform 1 B4 Buffer tank 1 B5 Screw pumps 2 B6 Continuous belt press/1st stage (with 1 set of belt as standby) 1 B7 Screw conveyor 1 B8 Screw pump 1 B9 Receiving tank 1 B10 Screw pump 1 B11 Continuous belt press/2nd stage (with 1 set of belt as standby) 1 B12 Working platform for pressing 1 B13 Peels & seeds screw conveyor 1 B14 Balance tank for raw juice 1 B15 Integrated upstream control system 1
C ENZYMOLATION & FILTRATION SECTION C1 Plate heat exchanger 1 C2 Enzymation tanks(1000L,double-layer) 4 C3 Enzyme dosing unit 1 C4 Operation platform 1 C5 Centrifuge pump 1 C6 Disk centrifuge separator 1 C7 Buffer tank 1 C8 Ultrafiltration Unit 1 C9 Sectional control system 1
D CONCENTRATION SECTION D1 Buffer tank 2 D2 Tri-effect falling film vacuum evaporator 1 D3 Control system for item C 1 D4 Operation platform 1 D5 Screw pump 2
E UHT STERILIZATION SECTION E1 balance tank 1 E2 Plate UHT sterilizer 1 E3 Control system 1
F SINGLE-HEAD ASEPTIC FILLING SECTION F1 Single-head aseptic filler 1 F2 Drum infeed and exit rollers 1 F3 Label printing station 1 F4 Control system 1
G TIN CAN FILLING SECTION G1 tin can washer 1 G2 Tin can filling and seaming monobloc for 200~600g tin cans 1 G3 continuous pasteurizing & cooling system 1 G4 air dryer 1 G5 Labeling machinery G6 ink coder(Linx) 1 G7 top chain conveying system 1
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