Complete Concentrate Apple Mango Pineapple Passion Fruit Juice Puree Pulp Extractor Filling Making Machines Processing Plant Production Line on Sales

• Customization: Available
• After-sales Service: Onsite Installation
• Warranty: 2 Years
• Model NO.: GYAJ
• Condition: New
• Customized: Customized
• Voltage: 380V
• Composition: Sterilization Equipment
• Processing Material: Apple
• Process: Juicer
• Processing Capacity: 100-500kg Per Hour
• Processing Period: 60 Days
• Evaporator Juice Inlet: 4000 Kg/Hr
• Typical Juice Yield: 90%
• Transport Package: Wooden Cases
• Specification: 100-500kg per hour
• Trademark: Genyond
• Origin: China
• HS Code: 8419899090
• Production Capacity: 100000PCS/Year
• Package Size: 10.00cm * 10.00cm * 10.00cm
• Package Gross Weight: 1.000kg

Product Description

Min small capacity apple processing plant machine

Raw material Fresh apples
End product Clear AJC/apple juice concentrate
Brix70~72 in aseptic bags
Hourly processing capacity  up to 5 MTPH of raw fresh apples
Daily processing capacity  up to 120 MT/day, based on three shifts
Processing period  60 days (or more)
Total processing capacity  7200 MT/year
Single strength juice Brix  Average Brix 12, min. 10.0 and max. Brix 15.0
B/A, Acidity, etc.  TBC
Typical juice yield  90%, with double extracting.TBC and enzymation
Waste materials  Peel and excess pulp
Evaporator juice inlet  4000 Kg/hr 12.0 °Brix
Evaporated capacity  up to 4000 L/hr (first effect 80 °C)
Concentrate outlet capacity  up to 685 Kg/hr (in=12,°Brix / out=70 °Brix)
Concentrate outlet Brix  70 to 72 °Brix (adjustable)
Packaging  Aseptic bags

Raw material	Fresh fruit
End product	Pulp, Puree, NFC juice, Concentrate juice, Paste, Jam
Processing capacity	From 10 tons/day to 1500 tons/day
Efficient input	About 95% raw fruit
Fruit consistence	8~14% Brix
Product consistence	28-30% Brix, 60~65% Brix
End package	Aseptic bag/ Metal can/ Glass bottle/ PET bottle
Designed capacity	According to clients' requirements

ITEM MACHINERY NAME QTY
 
 A   FRESH APPLE PRE-HANDLING SECTION 
 A1  Fresh apple receiving pool  1
 A2  Hydraulic flume  1
 A3  Bucket elevator with pump  1
 A4  Air-blowing & washing channel  1
 A5  Fruit washing and sorting combiner  1
 A6  Waste fruit discharge conveyor  2
 A7 Water filtration & recycling unit for item A 1
  
 B   EXTRACTION SECTION  
B1 HL bucket elevator 1
 B2  Hammer chopper (Equipped with some knives and rotors) 1
 B3  Chopping platform 1
 B4 Buffer tank 1
 B5  Screw pumps  2
 B6  Continuous belt press/1st stage (with 1 set of belt as standby) 1
B7 Screw conveyor  1
B8 Screw pump 1
B9 Receiving tank 1
B10 Screw pump 1
 B11 Continuous belt press/2nd stage (with 1 set of belt as standby) 1
 B12 Working platform for pressing  1
 B13 Peels & seeds screw conveyor  1
 B14  Balance tank for raw juice  1
B15 Integrated upstream control system  1
  
 C   ENZYMOLATION & FILTRATION  SECTION  
 C1  Plate heat exchanger 1
 C2  Enzymation tanks(1000L,double-layer) 4
 C3  Enzyme dosing unit 1
 C4 Operation platform 1
 C5  Centrifuge pump 1
 C6  Disk centrifuge separator 1
 C7  Buffer  tank  1
 C8  Ultrafiltration Unit 1
 C9 Sectional control system 1
  
 D   CONCENTRATION SECTION  
D1 Buffer  tank 2
D2 Tri-effect falling film vacuum evaporator   1
D3 Control system for item C  1
D4 Operation platform  1
D5 Screw pump  2
  
 E  UHT STERILIZATION SECTION  
 E1  balance tank  1
 E2  Plate UHT sterilizer  1
 E3  Control system  1
  
F  SINGLE-HEAD ASEPTIC FILLING SECTION  
F1  Single-head aseptic filler  1
 F2  Drum infeed and exit rollers 1
 F3  Label printing station  1
 F4 Control system 1
  
G TIN CAN FILLING SECTION 
G1 tin can washer 1
G2 Tin can filling and seaming monobloc for 200~600g tin cans 1
G3 continuous pasteurizing & cooling system 1
G4  air dryer  1
G5 Labeling machinery 
G6  ink coder(Linx)  1
G7 top chain conveying system  1

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